Process Safety Management Training

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Process Safety Management Training

Introduction

Process Safety Management Training
Process Safety Management Training


Activity 1: An Introduction to the Process Safety Management Standard

To begin to apply the lessons of Texas City to our own facilities. To become acquainted with the basic elements and the reason for the development of the Process Safety Management (PSM) Standard. This Activity has four tasks.

Activity 2: Systems of Safety and the PSM Standard

To introduce the concept of Systems of Safety and accident prevention. This Activity has two tasks.

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Activity 3: Mechanical Integrity

To become familiar with the OSHA performance-based requirements for a plant “mechanical integrity” program. To examine the causes and solutions of “breakdown” maintenance. This Activity has two tasks.

Activity 4: Incident Investigation

To learn about conducting accident, incident and near-miss investigations, focusing on root causes. To determine what constitutes a good investigation team. This Activity has three tasks. Each task is designed to build on the one before it.

Activity 5: An Introduction to Process Hazard Analysis (PHA)

To understand how process hazard analysis can be used as a tool to prevent accidents. To learn about the importance of considering worst-case scenarios. This Activity has two tasks.

Pressure Measurement

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Table of Contents

Activity 1: An Introduction to the Process Safety

Management Standard (4 Tasks) 1

Activity 2: Systems of Safety and the PSM Standard (2 Tasks) 69

Activity 3: Mechanical Integrity (2 Tasks) 97

Activity 4: Incident Investigation (3 Tasks) 125

Activity 5: An Introduction to Process Hazard Analysis (2 Tasks) 171

Activity 6: Hot Work (1 Task) 193

Activity 7: Training (1 Task) 209

Evaluation 223

Appendix A: Supplemental Information A-1


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