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Process Safety Management Training
Introduction
Activity 1: An Introduction to the Process Safety Management Standard
To begin to apply the lessons of Texas City to our own facilities. To become acquainted with the basic elements and the reason for the development of the Process Safety Management (PSM) Standard. This Activity has four tasks.
Activity 2: Systems of Safety and the PSM Standard
To introduce the concept of Systems of Safety and accident prevention. This Activity has two tasks.
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Activity 3: Mechanical Integrity
To become familiar with the OSHA performance-based requirements for a plant “mechanical integrity” program. To examine the causes and solutions of “breakdown” maintenance. This Activity has two tasks.
Activity 4: Incident Investigation
To learn about conducting accident, incident and near-miss investigations, focusing on root causes. To determine what constitutes a good investigation team. This Activity has three tasks. Each task is designed to build on the one before it.
Activity 5: An Introduction to Process Hazard Analysis (PHA)
To understand how process hazard analysis can be used as a tool to prevent accidents. To learn about the importance of considering worst-case scenarios. This Activity has two tasks.
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Table of Contents
Activity 1: An Introduction to the Process Safety
Management Standard (4 Tasks) 1
Activity 2: Systems of Safety and the PSM Standard (2 Tasks) 69
Activity 3: Mechanical Integrity (2 Tasks) 97
Activity 4: Incident Investigation (3 Tasks) 125
Activity 5: An Introduction to Process Hazard Analysis (2 Tasks) 171
Activity 6: Hot Work (1 Task) 193
Activity 7: Training (1 Task) 209
Evaluation 223
Appendix A: Supplemental Information A-1
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Process Safety Management Training
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