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PROCESS DESIGN ENGINEERING
Introduction
The Post Graduate Diploma in Process Design Engineering aims at providing professional industrial training & exposure to various Process Engineering design principles for Chemical Engineers. The training programme provides complete knowledge to candidates starting from explaining the roles & responsibilities of Process Design Engineer to development of final process design engineering document i.e., Piping & Instrumentation Diagrams ( P&IDs). This programme is designed to cater to the needs of fresher as well as experienced professionals.
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This Training will enable Chemical Engineers to enter industry as Process Design Engineer. Process engineers are found in vast range of industries, such as the Oil & Gas, Refineries, Petrochemical, Chemical, Mineral Processing, Food, Pharmaceutical, Biotechnological industries etc., Process Engineering involves developing new process, project engineering and troubleshooting.
The purpose of the Training Manual is to introduce the basic concepts of the process Design Engineering. The Style and approach of the training manual is to provide insight view of the Process techniques to Chemical Engineers. Each lesson concentrates on a major topic and text attempts to explain technology step by step of the technology. Familiarity with the basic operation Process is assumed and material presented.
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TABLE OF CONTENT
MODULE 1: PROCESS ENGINEERING 4
Introduction
Different Phases of a Project
Elements in Project Execution
Roles of a Process Engineer
Additional Responsibilities of a Process Engineer
Capabilities of a Process Engineer
Process Design Engineering Deliverables
Assignment on Module 1
MODULE 2: UPSTREAM OIL & GAS OVERVIEW 12
Reservoir
Wells
Offshore Structures
Production Techniques
Overall Oil & Gas Facility - Upstream
Well Head / Christmas tree
Well Head Platform
Process Platform
Utility & Auxiliary Systems
Assignment on Module 2
MODULE 3: FLUID PHASE BEHAVIOUR 29
Composition of Well Fluid
Determination of Well Fluid Composition
Well Fluid Phase Behavior
Equations of State
Assignment on Module 3
MODULE 4: PROCESS SIMULATIONS 35
Introduction
Purpose
Steady-state Simulation
Dynamic Simulation
Simulation Software
Inputs for Simulation
Uses of Simulation for Process Design
HYSYS – the Software & its Usage
Typical Operation in Simulation Schemes
Assignment on Module 4
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PROCESS DESIGN ENGINEERING
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