Chemical Engineering Design Principles Practice

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Chemical Engineering Design Principles Practice and Economics of Plant and Process Design 

Description

Chemical Engineering Design Principles Practice
Chemical Engineering Design Principles Practice  


Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors).

Designing Embedded Systems with PIC Microcontrollers

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Table Of Contents

CHAPTER 1. Introduction to Design

Key Learning Objectives

1.1 Introduction

1.2 Nature of Design

1.3 The Organization of a Chemical Engineering Project

1.4 Project Documentation

1.5 Codes and Standards

1.6 Design Factors (Design Margins)

1.7 Systems of Units

1.8 Product Design

References

Nomenclature


CHAPTER 2. Process Flowsheet Development

Key Learning Objectives

2.1 Introduction

2.2 Flowsheet Presentation

2.3 The Anatomy of a Chemical Manufacturing Process

2.4 Selection, Modification, and Improvement of Commercially-Proven Processes

2.5 Revamps of Existing Plants

2.6 Synthesis of Novel Flowsheets

2.7 PFD Review

2.8 Overall Procedure for Flowsheet Development

References

Nomenclature


CHAPTER 3. Utilities and Energy Efficient Design

Key Learning Objectives

3.1 Introduction

3.2 Utilities

3.3 Energy Recovery

3.4 Waste Stream Combustion

3.5 Heat-exchanger Networks

3.6 Energy Management in Unsteady Processes

References

Nomenclature


CHAPTER 4. Process Simulation

Key Learning Objectives

4.1 Introduction

4.2 Process Simulation Programs

4.3 Specification of Components

4.4 Selection of Physical Property Models

4.5 Simulation of Unit Operations

4.6 User Models

4.7 Flowsheets With Recycle

4.8 Flowsheet Optimization

4.9 Dynamic Simulation

References

Nomenclature

CHAPTER 5. Instrumentation and Process Control

5.1 Introduction

5.2 The P&I Diagram

5.3 Process Instrumentation and Control

5.4 Conventional Control Schemes

5.5 Alarms, Safety Trips, and Interlocks

5.6 Batch Process Control

5.7 Computer Control Systems

References


CHAPTER 6. Materials of Construction

Key Learning Objectives

6.1 Introduction

6.2 Material Properties

6.3 Mechanical Properties

6.4 Corrosion Resistance

6.5 Selection for Corrosion Resistance

6.6 Material Costs

6.7 Contamination

6.8 Commonly Used Materials of Construction

6.9 Plastics as Materials of Construction for Chemical Plant

6.10 Ceramic Materials (Silicate Materials)

6.11 Carbon

6.12 Protective Coatings

6.13 Design for Corrosion Resistance

References

Nomenclature


CHAPTER 7. Capital Cost Estimating

Key Learning Objectives

7.1 Introduction

7.2 Components of Capital Cost

7.3 Accuracy and Purpose of Capital Cost Estimates

7.4 Order of Magnitude Estimates

7.5 Estimating Purchased Equipment Costs

7.6 Estimating Installed Costs: The Factorial Method

7.7 Cost Escalation

7.8 Location Factors

7.9 Estimating Offsite Capital Costs

7.10 Computer Tools for Cost Estimating

7.11 Validity of Cost Estimates

References

Nomenclature


CHAPTER 8. Estimating Revenues and Production Costs

Key Learning Objectives

8.1 Introduction

8.2 Costs, Revenues, and Profits

8.3 Product and Raw Material Prices

8.4 Estimating Variable Production Costs

8.5 Estimating Fixed Production Costs

8.6 Summarizing Revenues and Production Costs

References

Nomenclature


CHAPTER 9. Economic Evaluation of Projects

Key Learning Objectives

9.1 Introduction

9.2 Cash Flows during a Project

9.3 Project Financing

9.4 Taxes and Depreciation

9.5 Simple Methods for Economic Analysis

9.6 Present Value Methods

9.7 Annualized Cost Methods

9.8 Sensitivity Analysis

9.9 Project Portfolio Selection

References

Nomenclature


CHAPTER 10. Safety and Loss Prevention

Key Learning Objectives

10.1 Introduction

10.2 Materials Hazards

10.3 Process Hazards

10.4 Analysis of Product and Process Safety

10.5 Failure-Mode Effect Analysis

10.6 Safety Indices

10.7 Hazard and Operability Studies

10.8 Quantitative Hazard Analysis

10.9 Pressure Relief

References

Nomenclature


CHAPTER 11. General Site Considerations

Key Learning Objectives

11.1 Introduction

11.2 Plant Location and Site Selection

11.3 Site Layout

11.4 Plant Layout

11.5 Environmental Considerations

References


CHAPTER 12. Optimization in Design

Key Learning Objectives

12.1 Introduction

12.2 The Design Objective

12.3 Constraints and Degrees of Freedom

12.4 Trade-Offs

12.5 Problem Decomposition

12.6 Optimization of a Single Decision Variable

12.7 Search Methods

12.8 Optimization of Two or More Decision Variables

12.9 Linear Programming

12.10 Nonlinear Programming

12.11 Mixed Integer Programming

12.12 Optimization in Industrial Practice

References

Nomenclature


PART 2. PLANT DESIGN

CHAPTER 13. Equipment Selection, Specification, and Design

Key Learning Objectives

13.1 Introduction

13.2 Sources of Equipment Design Information

13.3 Guide to Equipment Selection And Design

References


CHAPTER 14. Design of Pressure Vessels

Key Learning Objectives

14.1 Introduction

14.2 Pressure Vessel Codes and Standards

14.3 Fundamentals of Strength of Materials

14.4 General Design Considerations for Pressure Vessels

14.5 The Design of Thin-Walled Vessels Under Internal Pressure

14.6 Compensation for Openings and Branches

14.7 Design of Vessels Subject to External Pressure

14.8 Design of Vessels Subject to Combined Loading

14.9 Vessel Supports

14.10 Bolted Flanged Joints

14.11 Welded Joint Design

14.12 Fatigue Assessment of Vessels

14.13 Pressure Tests

14.14 High-Pressure Vessels

14.15 Liquid Storage Tanks

References

Nomenclature


CHAPTER 15. Design of Reactors and Mixers

15.1 Introduction

15.2 Reactor Design: General Procedure

15.3 Sources of Reaction Engineering Data

15.4 Choice of Reaction Conditions

15.5 Mixing

15.6 Heating and Cooling of Reacting Systems

15.7 Multiphase Reactors

15.8 Reactor Design for Catalytic Processes

15.9 Design of Bioreactors

15.10 Multifunctional Batch Reactors

15.11 Computer Simulation of Reactors

15.12 Determining Actual Reactor Performance

15.13 Safety Considerations in Reactor Design

15.14 Capital Cost of Reactors


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