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Automotive Wiring and Electrical Systems
Introduction
Automotive Wiring and Electrical Systems |
Automotive wiring is not a topic to be taken lightly. In fact, a simple mistake can cause a fire in your prized vehicle. You’d be surprised if you knew what I’ve seen under the dashes of the nicest of cars over the years. You’d be even more surprised at how simple it is to avoid these pitfalls altogether and do it right the first time.
So, why did you pick up this book to begin with? I mean, after all, automotive wiring is like calculus to most people! The answer is simple you picked up this book because:
You need help troubleshooting an electrical problem.
You need help installing aftermarket electronics.
You wanted to become the expert in this topic.
Most importantly, you want to be able to do all of the above safely.
Advanced automotive fault diagnosis : vehicle maintenance and repair
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Again, this book is intended to demystify the practice so it won’t read like a college-level physics book. After you’ve read it, you’ll be able to do all of the above and so much more! To make the material easy to follow and learn, I’ve written the book so that each chapter provides you the knowledge needed to comprehend the following chapter. In addition, I’ve provided as many pictures and diagrams as I could, so that you can visualize my explanations. Finally, I’ve provided several step-by-step examples that you can do in your garage so that you can practice what you see in these pages.
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Table of Content
Chapter 1: Understanding Electrical Principles and Simple Circuits
- High Current/Low Voltage
- Ohm’s Law
- The Power Formula
- Combinations
- Kirchhoff’s Law
- Circuit Basics
- Wire Resistance Chart
- Example: Installing an Electric Fuel Pump
- Hazards Presented by On-Board Computers
- Disconnecting the Battery—When?
Chapter 2: The Right Tools for the Job
- Required Tools
- The Test Light
- The Digital Multi-Meter
- DMM Basic Functionality
Chapter 3: The Fundamentals of Automotive Wiring
- Basic Connections
- Crimp-Style Connections
- Fundamentals of Crimping
- Soldering Irons and Guns How-To
- Insulating Connections
- Temporary Mechanical Connectors
- Distribution-Type Connectors
- Connectors and Plugs
- Basics for AWG Wire 8 and Larger
Chapter 4: Ignition Switches, Wiring Harnesses and Controllers
- The Ignition Switch
- The Wiring Harness
- Controllers: The Basics
Chapter 5: Power Accessories and the Charging System
- Power Door Lock Circuits
- Power Window Circuits
- The Charging System
Chapter 6: Wiring Aftermarket Equipment and Upgrading Components
- Safety First
- Passing Through a Metal Barrier
- Installing a Tachometer
- The Charging System—Revisited
- Protecting Your Work
Chapter 7: Troubleshooting
- Understanding Flowcharts
- Typical Problems
- Circuit Inoperable
- Circuit Works, but Blows Fuses: Scenario 1
- Circuit Works, but Blows Fuses: Scenario 2
- Wiring is Burned Up
- Battery is Drained Overnight
- Intermittent Circuit Operation
Chapter 8: Advanced Installations and Interfaces
- Interfacing with Power Door Lock and Power Window Circuits
- Factory Wiring Diagrams
- Interfacing with Power Sunroof and Convertible Top Circuits
- Upgrading Headlights to Higher Power Units
- Adding an Auxiliary Battery
- Adding an Accessory Fuse Panel
Chapter 9: Building a Wiring Harness
- Harness Basics
- Building a Harness from Scratch
- Harness Construction Project
Automotive Wiring and Electrical Systems
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